Automotive Roll Forming

Manufacturing quality auto parts is not that difficult as it was before the advent of metal roll forming machines. Earlier the auto parts manufacturers used to stamp or brake press for making chassis, bumpers, cross supports, door window runners and critical crash assembly systems.

The auto industry has been in dire need of quality parts as car making companies compete to launch new models in quick succession. Stamping method was labor intensive and it could not produce quality auto parts in huge numbers. But roll forming machines have solved the puzzle. Let’s see what one can do with metal rolling & forming.

A metal forming equipment helps reduce the number of defective auto parts produced. Metal forming rolls also help increase the volume by reducing the per part costs. Another big advantage of roll corporation is repeatable part tolerances. Today, roll form equipment comes with flying technology. With the help of this technique, a metal roll forming equipment can cut profiles on-the-fly. Leading auto parts manufacturers use special software in metal roll former for quality products. Known as Finite Element Analysis, the software helps test drive the mill before producing it.

Metal forming roll has also helped the auto industry battle skyrocketing steel prices. Metal roll forming machine was invented at a time when auto parts manufacturers were asked by the car making companies to make affordable parts. Since metal rolling & forming consumes all the steel and produce little or no waste, it provides the tailor-made solution to the auto parts manufacturers.