Automotive Roll Forming

Manufacturing quality auto parts is not that difficult as it was before the advent of metal roll forming machines. Earlier the auto parts manufacturers used to stamp or brake press for making chassis, bumpers, cross supports, door window runners and critical crash assembly systems.

The auto industry has been in dire need of quality parts as car making companies compete to launch new models in quick succession. Stamping method was labor intensive and it could not produce quality auto parts in huge numbers. But roll forming machines have solved the puzzle. Let’s see what one can do with metal rolling & forming.

A metal forming equipment helps reduce the number of defective auto parts produced. Metal forming rolls also help increase the volume by reducing the per part costs. Another big advantage of roll corporation is repeatable part tolerances. Today, roll form equipment comes with flying technology. With the help of this technique, a metal roll forming equipment can cut profiles on-the-fly. Leading auto parts manufacturers use special software in metal roll former for quality products. Known as Finite Element Analysis, the software helps test drive the mill before producing it.

Metal forming roll has also helped the auto industry battle skyrocketing steel prices. Metal roll forming machine was invented at a time when auto parts manufacturers were asked by the car making companies to make affordable parts. Since metal rolling & forming consumes all the steel and produce little or no waste, it provides the tailor-made solution to the auto parts manufacturers.

Automated roll forming machines have proved their worth and displayed that only they can fulfill the demands of today's fast moving automobile industry. These machines are producing high strength steel parts at no extra cost, which is the demand of the day. It is a great help otherwise our cars are bound to become costlier as the steel prices are skyrocketing. An automated roll forming machine has several advantages over traditional metal stamping and this is why manufacturers are switching to roll forming. Traditionally, manufacturers used to stamp a metal plate or a steel sheet to produce required auto parts. On the other hand roll formers bend or form flat coils of metals out of a metal plate or steel sheet into high strength steel products.

Advantages of an Automated Roll Former:

Today's latest automated roll forming machines use flying technology for cutting profiles 'on-the-fly'. This technology enables them to produce virtually interrupted assemblies with quality repeatable designs. Some of the manufactures are using Finite Element Analysis software for their tooling design. With advance tooling design, they can produce high quality repeatable parts in large volumes.